Sugar-free chocolate using cocoa pulp: Innovation by Givaudan

CONFECTIONARYSUSTAINABILITY

12/16/20242 min read

The trend toward health-conscious consumption has spurred significant growth in reduced-sugar and sugar-free chocolate products. However, achieving the sweet taste, bulking volume, and mouthfeel traditionally provided by refined sugar has proven challenging.

Existing sugar alternatives, such as spray-dried cocoa pulp, have faced significant limitations. Known for their strong acidity and astringency, these alternatives often result in off-putting tastes, detracting from the overall consumer experience. Additionally, these ingredients often fail to replicate the texture and bulk of refined sugar, critical components for premium chocolate products.

Addressing these challenges, Givaudan has filed a patent application on drum-dried cocoa pulp composition, designed to replace refined sugar in chocolate products. This innovation not only delivers natural sweetness but also improves the texture and volume of the final product, overcoming the limitations of existing sugar alternatives.

The process involves drum-drying cocoa pulp—a byproduct of the cocoa pod harvesting process—along with at least one carrier, such as plant- or animal-derived milk powders. This innovative technique reduces the inherent acidity and astringency of cocoa pulp while enhancing its texture, making it an ideal substitute for refined sugar in chocolate and other consumables.

Key Features of the Drum-Dried Cocoa Pulp Composition:

  1. Carriers for Enhanced Functionality:

    The cocoa pulp is drum-dried, at temperatures between 100°C and 150°C, with carriers like almond milk powder, oat milk powder, or skim milk powder. These carriers improve the composition’s mouthfeel and bulking properties, mimicking the texture of sugar.

  2. Functional Additives:

    Natural flavors, sweet taste modifiers, taste maskers, and mouthfeel improvers can be added during or after drum drying, enhancing the ingredient’s sensory profile and versatility.

  3. High Cocoa Pulp Content:

    The composition features up to 70% drum-dried cocoa pulp by weight, ensuring a robust, naturally sweet profile while maintaining low moisture levels for stability.

The drum-dried cocoa pulp composition is a versatile ingredient designed for use across a wide range of chocolate and confectionery products. It enables the reduction or elimination of refined sugar, retaining sweetness and texture, making it ideal for zero-refined-sugar chocolate. By addressing the acidity and astringency issues of conventional cocoa pulp, it delivers a smooth, enjoyable flavor that meets consumer expectations. Additionally, this innovation upcycles cocoa pulp, a byproduct of chocolate production, reducing waste and enhancing sustainability. Its adaptability allows it to be used in formats such as chocolate bars, beverages, and baked goods, offering a flexible solution for product development.

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