Windfall Bio: Converting Methane to Organic Fertilizers

SUSTAINABILITY

1/28/20252 min read

California-based company, Windfall Bio is developing innovative solutions to tackle methane emissions and improve soil health. By using methane-eating microbes (mems), the company provides a way to reduce methane—a potent greenhouse gas—while producing nitrogen-rich biomass that can be used as organic fertilizer. This dual-action approach offers industries a practical method to combat environmental challenges and promote sustainable agricultural practices.

Recent Progress: Commercial-Scale Production Achieved

Windfall Bio recently scaled up its microbial fermentation process to 17,000 liters, achieving commercial-scale production of its methane removal solution. This milestone enables the production of metric ton quantities of mems, a crucial step toward deploying the technology across methane-intensive industries such as agriculture, oil and gas, and waste management.

In collaboration with FERMWORX, a specialty fermentation company, Windfall has ensured that its solution is ready for large-scale applications. Greenhouse and field trials for its organic fertilizer are ongoing, along with regulatory approvals. Large samples of the fertilizer are being provided to customers to establish its market potential.

Technology Overview: Methane Removal and Nitrogen Enrichment

At the core of Windfall Bio’s approach is its patented bacterial consortium, designed to consume methane and fix nitrogen simultaneously.

Key Features of the Technology:
  1. Methane Consumption: The microbes consume methane from sources such as agricultural fields, landfills, and industrial sites, at rates exceeding 13.5 μmol/gDW per day.

  2. Nitrogen Fixation: While consuming methane, the microbes fix nitrogen at rates greater than 2.5 μmol/gDW per day, producing a nitrogen-rich biomass.

  3. Stability and Efficiency: The bacterial ecosystem functions without interference among species, ensuring consistent performance. Additives such as phosphorus and copper further enhance methane removal and nitrogen fixation.

  4. Versatility: The microbial consortium adapts to varying environmental and industrial conditions, making it suitable for diverse applications.

This innovative combination of methane removal and nitrogen fixation not only addresses emissions but also creates a valuable output for agricultural use.

Applications Across Industries

Windfall Bio’s solution has potential applications in several methane-intensive sectors:

1. Agriculture
  • Reduces methane emissions from livestock farming and rice cultivation.

  • Provides nitrogen-rich biomass as an alternative to synthetic fertilizers, promoting organic farming and reducing environmental harm.

2. Oil and Gas
  • Mitigates methane leaks during production and transportation.

  • Converts harmful emissions into a resource for further use, such as fertilizers.

3. Waste Management
  • Captures methane emissions from landfills and waste treatment facilities.

  • Offers compliance with environmental regulations while producing nitrogen-rich biomass.

Advantages and Industry Benefits

Windfall Bio’s approach delivers both environmental and economic benefits:

  1. Methane Emission Reduction: Effectively lowers atmospheric methane levels, helping mitigate climate change.

  2. Soil Health Improvement: Produces organic fertilizer to improve soil health and reduce reliance on synthetic inputs.

  3. Scalability: The ability to scale up production ensures its applicability across industries and geographies.

  4. Circular Economy: Converts a harmful greenhouse gas into a resource, aligning with sustainability and economic goals.

With its recent advancements, Windfall Bio is well-positioned to deploy its methane removal technology globally. By converting methane emissions into organic fertilizers, the company addresses critical environmental challenges while supporting sustainable agriculture. The successful scale-up of fermentation processes, ongoing field trials, and regulatory progress reflect Windfall’s readiness to provide industries with a practical and impactful methane removal solution.

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